Capabilities - Liquids
Our production capabilities include:
“Acid foods,” including syrups, sauces, oils, and similar condiments with PH below 4.6 and/or water activity below 0.85.
Cold filled products for products through our bottling line. (We can selectively handle hot filled product if filling half gallon or gallon containers directly from our tanks.)
Shelf stable, non-refrigerated products
Plastic or glass packaging
We are currently not able to accommodate products with the following characteristics:
“Acidified” foods or “low acid” foods
Foods requiring refrigeration upon completion
Foods requiring Kosher, organic, or other specialized designations
Prior to commencing work, we require clients to have the following in-place:
Scaled and developed recipe(s)
HACCP plan
Production flow chart
If you don’t currently have these in-place, we can refer you to an external advisor.
Our production equipment includes:
Eight head gravity filler line with a heat sealer and a round bottle labeler. This line is focused on low to medium viscosity liquids in round bottles between 16 fl oz and one gallon. This line can handle approximately 16 gallon bottles per minute.
Four head piston filler line with an auto capper, a heat sealer, and a front/back/round labeler. This line focuses on low to high viscosity liquids in flat, oval, and round bottles between 4 fl. oz and 16 fl. oz. We can process approximately 25, 8 Fl Oz bottles a minute on this line.
Five production kettles, including:
- 10-gallon steam jacketed kettle with scrape agitator
- 50-gallon steam jacketed kettle with impeller
- 110-gallon kettle with impeller
- 300-gallon steam jacketed kettle with impeller
- 500-gallon steam jacketed kettle with scrape agitator